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Ilium Composites

Innovation in Fiberglass Reinforcements. A world-class manufacturer of innovative fiberglass reinforcements for closed mold, open mold and pultrusion processes, serving marine, transport, pipework, architecture, industrial, energy, sports & leisure and utilities sectors globally.

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2010

Established as a wholly owned subsidiary of BFG International

6,000m²

State-of-the-art facility at Bahrain International Investment Park

60,000

kg produced daily — 12,000–15,000 metric tons per year

100+

Engineers committed to cutting-edge composite technology

Global Leaders in Fiberglass Reinforcement

Established in 2010, Ilium Composites is a world-class manufacturer of innovative fiberglass reinforcements for closed mold, open mold and pultrusion processes. Headquartered at Building 1400, Road 1518, Block 115, Hidd, Bahrain International Investment Park, our highly automated facility spans 6,000m² within a 10,000m² site and produces up to 60,000 kg of material daily at speeds of up to 20 linear metres per minute — 4–5 times faster than the industry standard.

Our mission is to provide high-performance, cost-effective solutions that meet the stringent demands of industries like marine, transport, industrial and energy. We are ISO 9001:2015 certified, ensuring every product meets the highest standards.

Our focus on innovation includes proprietary technologies like binder-free and stitch-free processes, which streamline production and enhance part quality. Sustainability is a core value — we use 50% recycled polyester in our standard products, with a goal to reach 100% by 2026.

Ilium Composites fiberglass reinforcement material

Our global network allows us to tailor solutions to client needs, from lightweight yacht panels to fire-safe rail interiors. With over 100 engineers and a commitment to cutting-edge technology, we are your partner for advancing composite manufacturing through quality, innovation and sustainability. Our annual production capacity is 12,000–15,000 metric tons, serving markets in the Middle East, US, Europe, Asia and emerging regions like Brazil.

Advanced Manufacturing Technology

Ilium Composites leverages cutting-edge technology to produce fiberglass reinforcements with unmatched precision. Our proprietary binder-free and stitch-free processes eliminate the need for chemical additives, ensuring structural integrity and clean edges while reducing waste and labour costs. This technology enhances resin flow and surface finish, making it ideal for applications like marine hulls and transport panels, with tensile strengths ranging from 250–350 MPa.

Our iForm system revolutionises preforming, creating complex shapes in under three minutes using infrared light and vacuum technology. This eliminates the need for heavy presses or complex tooling, streamlining production for L-RTM and infusion processes. The result is consistent, high-quality laminates that meet the toughest industry standards, reducing cycle times by up to 20%.

Ilium manufacturing facility quality inspection

Automation is key to our efficiency. Our state-of-the-art facility uses advanced systems to produce up to 60,000 kg daily, ensuring scalability without sacrificing quality. We continuously refine our processes to support emerging resin systems, such as styrene-free formulations, ensuring compatibility and performance.

From concept to delivery, Ilium’s processes are designed for precision, speed and sustainability, ensuring manufacturers can meet global standards with confidence.

Health & Safety

No chemical binders — cleaner, safer working environments

Versatile Production

Compatible with closed mold, open mold and pultrusion processes

Fire Retardancy

EN 45545 and ASTM 162/662 compliant products available

Intrinsic Protection

Integrated veils protect against osmosis and chemical erosion

Competitive Pricing

Reduced labour, waste and material costs vs. traditional mats

Sustainability

50% recycled polyester, targeting 100% renewable energy

ULTImat® — Redefining Reinforcement

ULTImat® is Ilium’s flagship range of fiberglass reinforcements, designed for closed mold processes like L-RTM, vacuum infusion and press moulding. Comprising a synthetic core sandwiched between chopped glass fibre and an integrated polyester veil, ULTImat® delivers lightweight strength without stitching or binders. Weights range from 225g/m² to 600g/m².

ULTImat Combi

ULTImat® Combi

Structural reinforcement with continuous fibres. 250–350 MPa. Marine hulls and transport panels.

ULTImat HF

ULTImat® HF

High-flow polyester media. 5% faster cycle times. Rail interiors and automotive parts.

ULTImat PP

ULTImat® PP

Polypropylene media for corrosive environments. Vacuum infusion and press moulding.

ULTImat SF

ULTImat® SF

Heavier veil for Class ‘A’ surfaces. 20% less labour vs. traditional mats. Open mold skin coats.

ULTImat CSM

ULTImat® CSM

Long glass fibres for osmosis resistance. Binder-free, styrene-free compatible. Waterslides and pools.

ULTImat Preform

ULTImat® Preform

Thermoplastic core for fast iForm preforming. 70% faster layup. Automotive and industrial shapes.

ULTImat FR

ULTImat® FR

Fire-retardant core + veil. Meets EN 45545 & ASTM 162/662. Rail interiors and safety-critical parts.

Feature Combi HF PP SF CSM Preform FR
Primary Use Structural High-viscosity flow Corrosion resistance Surface finish Osmosis resistance Rapid preforming Fire safety
Key Benefit 250–350 MPa 5% faster cycles Corrosion resistant 20% less labour 30+ year lifespan 70% faster layup EN 45545
Process L-RTM, vacuum Closed mold Vacuum, press Open mold Open mold, wet L-RTM, infusion Closed mold, press
Sustainability All variants: 50% recycled polyester, targeting 100% renewable energy

FLEXmat® — Strength in Flexibility

FLEXmat® is Ilium’s high-performance reinforcement for pultrusion and continuous lamination, offering high tensile strength without stitching or binders. Its randomly oriented glass fibres ensure clean handling and reduced waste, with weights above 225g/m² and tensile strengths exceeding 300 MPa. Multi-resin compatible, cost-effective and sustainable with 50% recycled polyester.

FLEXmat P300

FLEXmat® P300

Standard pultrusion reinforcement. Excellent wet and dry tensile strength. Multi-resin compatible.

FLEXmat P450

FLEXmat® P450

Higher weight reinforcement for structural pultrusion profiles. Reduced stretching and improved die wear.

FLEXmat amplify P450

FLEXmat® amplify P450

Enhanced surface finish with integrated amplify veil. Eliminates secondary veil application.

“FLEXmat® delivers unmatched strength and efficiency, simplifying our pultrusion process while enhancing part quality.”

— Production Manager, BFG International

amplify & INVISIflo®

amplify — Surface Veil Technology

An industrial-grade polyester surface veil designed to enhance surface finish in closed mold and pultrusion processes. Thermo-bonded without stitching or chemical binders, it integrates seamlessly with ULTImat® and FLEXmat®, reducing fibre print for Class ‘A’ surfaces. Strong resistance to blistering and moisture ingress makes it ideal for marine decks and transport interiors.

Surface FinishClass ‘A’ quality, no fibre print
DurabilityResists blistering and moisture
EfficiencyCuts labour by 15% vs. traditional veils
WeightLightweight at 30–100g/m²
Sustainability50% recycled polyester

INVISIflo® — Translucent Panels

A random fiberglass mat designed for translucent panel applications in closed mold processes. High drape and excellent resin wetout for optimum translucency. Without chemical binders and compatible with styrene-free resin systems, reducing star cracks for lighting panels, waterslides and architectural features.

TranslucencyOptimal clarity, no star cracks
DrapeHigh flexibility for complex shapes
WetoutFast resin flow, 10% quicker moulding
Weight600, 900 & 1200 gsm (custom ranges available)
Sustainability50% recycled polyester

Marine Performance Solutions

Ilium Composites redefines marine performance with glass-fibre reinforcements featuring integrated synthetic veils, delivering unrivalled fibre print, osmosis and blister resistance, corrosion protection, and thermal cycling durability.

For skin coat replacement, ULTImat® HF with synthetic veils eliminates fibre print, providing smooth, osmosis-resistant surfaces without additional coatings, cutting production time by 15%. Hulls benefit from ULTImat®’s 20% weight reduction and >350 MPa tensile strength, enhancing fuel efficiency and structural integrity in harsh marine conditions for 30+ years.

Tested extensively — over 1,000 trials annually — Ilium’s composites meet stringent marine standards (IMO A.753, ASTM E84 for fire-retardancy). From hulls to canopies, Ilium Composites empowers the marine industry with sustainable, high-performance reinforcements.

Luxury yacht with Ilium composite panels
BenefitResultIlium Product
Osmosis ResistanceZero fibre print, blister-freeULTImat® HF
Corrosion Protection30+ years in saltwaterULTImat® Ultra
Surface FinishClass ‘A’, non-gelcoatedamplify
Translucent AestheticsCrack-free hard topsINVISIflo®

Transport Composite Solutions

Electric bus with lightweight composite panels

Ilium Composites transforms mass transport with ULTImat® and FLEXmat® reinforcements, delivering lightweight, highly aesthetic, and low-maintenance panels that outperform metal alternatives. Widely used in trains, trucks, buses and cars, our composites offer versatility, corrosion resistance and exceptional durability.

Interior panels crafted with ULTImat® HF reduce vehicle weight by 20%, improving fuel efficiency, while amplify’s Class ‘A’ non-gelcoated finishes provide scratch-resistant, UV-stable aesthetics. Train toilet modules benefit from FLEXmat®’s zero-degradation properties in humid, chemical-heavy environments, with ULTImat® enabling sleek, easy-to-clean surfaces compliant with EN 45545 fire safety standards.

Tested rigorously — over 1,000 trials annually — Ilium’s composites withstand thermal cycling (−40°C to 80°C) and meet stringent transport regulations, ensuring safety and reliability. From train cabins to truck bumpers, Ilium Composites delivers sustainable, high-performance solutions.

Pipes & Infrastructure Solutions

Ilium Composites redefines infrastructure reliability with advanced fiberglass reinforcements, delivering unparalleled durability, strength and corrosion resistance for pipe and structural applications. Our products are engineered to meet the rigorous demands of modern utilities, transportation and energy systems.

In power transmission, ULTImat® Combi provides lightweight, high-strength composite layers for structural components, achieving 20% weight reduction. FLEXmat® Ultra, with tensile strengths exceeding 300 MPa, ensures zero degradation in corrosive settings, ideal for power plant piping exposed to chemicals or moisture.

Utility piping benefits from Ilium’s corrosion-resistant composites. FLEXmat® Ultra forms robust pipe walls, eliminating rust and extending lifespans beyond 30 years, even in saline or acidic conditions. INVISIflo® enables translucent inspection pipes, offering crack-free clarity for real-time monitoring.

Worker inside large composite pipe
BenefitResultIlium Product
Corrosion ResistanceZero degradation, 30+ year lifespanULTImat® Ultra
Weight Reduction20% lighter poles/pipesULTImat® Combi
Surface QualityClass ‘A’ finish, UV-resistantamplify
Installation Efficiency25% faster CIPP curingULTImat® HF

Innovation & Sustainability

Ilium R&D engineer in laboratory

At Ilium Composites, research and development fuel our success. Our dedicated R&D team explores new formulations, hybrid materials and manufacturing techniques, creating composites that solve complex industry challenges. By staying at the forefront of materials science, we deliver solutions that keep our clients ahead of the curve.

We work closely with clients to understand their needs, developing custom composites tailored to specific applications. Whether it’s a marine panel or a turbine blade, our R&D ensures every material maximises performance, from strength to sustainability.

Recycled Content

50% recycled polyester, targeting 100% renewable energy

Waste Reduction

15% less material loss vs. traditional processes

Energy Efficiency

10% lower energy consumption in production

Clean Production

No chemical binders — safer factories for workers

Eco-Friendly Resins

Compatible with styrene-free formulations

ISO 9001:2015

Certified quality management system

Ilium Composites WLL PO Box 26385
Building 1400, Road 1518, Block 115, Hidd
Bahrain International Investment Park
Kingdom of Bahrain
Contact Ilium Composites to discuss your project